Jim Michalak's Boat Designs
118 E Randall, Lebanon, IL 62254
A page of boat designs and essays.
(15March 2014) This issue will cover making bulkhead bevels. The 1 April issue will rerun the capsize recovery essay.
THE BOOK IS OUT!
BOATBUILDING FOR BEGINNERS (AND BEYOND)is out now, written by me and edited by Garth Battista of Breakaway Books. You might find it at your bookstore. If not check it out at the....
ON LINE CATALOG OF MY PLANS...
...which can now be found at Duckworks Magazine. You order with a shopping cart set up and pay with credit cards or by Paypal. Then Duckworks sends me an email about the order and then I send the plans right from me to you.
Hylton's Piccup down in Australia. Looks like a stolen racing dinghy sail rig....
I don't know if there are many topics that cause more confusion to boatbuilders than bevels at bulkheads and transoms. Some slant in and some slant out. Sometimes you can measure them right off the lines drawing but often you can't. To a certain extent the subject has become less important with taped seam construction, but many glue and nail boats are still being built and as you will see, I like to use nail and glue construction in the very early stages of building a taped seam boat because it allows a quick and solid alignment when that is most appreciated, as shown in this photo of Dale Dagger in Nicaragua with a Toto project. At this stage the hull has used conventional construction which required cutting bevels on some of the elements. Dale asked for clarification on one of them.
I did update the Toto drawing to include the full sized bevel drawings shown below. One is for the side edges of bulkhead 10 and the other is for the side edges of the transom.
When I figure out the dimensions of the plywood piece that forms the shape of the bulkhead or transom, I take its dimensions off my lines drawing as if the piece had no thickness.
But the real panels do have thickness. So I rig it such that one face of the panel lies on the plane where I took the panel dimensions and mark that face "Dimensions to Here". Now if the side or bottom panels are sweeping in or out from the dimensioned face, then the other face of the bulkhead or transom will need to be smaller or larger than the dimensioned face.
Let's take the case where the adjacent panels are sweeping outward from the dimensioned face. We'll call this one an "outy". The transom bevel on Toto is as outy. The dimensioned face of the Toto transom is on the plane of the end of the boat and the transom's forward face needs to be slightly larger than the dimensioned face to allow for the outward sweep of the side panels, which measures 10 degrees at that point. How much larger? The Toto transom is supposed to be 1/4" plywood with a 3/4" thick framing stick, for a total of 1" thick. So to allow for the 10 degree bevel each side needs to have 1" X tan10 = .176" extra material which is 3/16" to most of us. But when I build one of these outy's myself, I pay no attention to that extra thickness. See the figure below to see how I do it on my own boats.
I've found the best tool to cut straight bevels is a table saw. First I cut the side sticks on the table saw to the correct bevel. Then I cut the transom (or bulkhead) panel out of plywood to the dimensions with no bevel, just a square cut. Then I glue and nail the beveled sticks to the plywood piece such that a straight edge along the beveled stick will just kiss the "Dimensions to Here" edge. That's it. I haven't fussed with that "extra material needed" measurement at all. This gives a nice straight edge to the right dimensions and it doesn't really get involved with thicknesses - if you use thicker or thinner wood than specified it will still fit.
"But," you say,"there's a little triangular area on the edge of the plywood that isn't right." True. I fill that with glue when the panel is glued and nailed to the side. That triangle isn't very big. On this 10 degree bevel it would max at .045". No problem. To me the glue there is really a hope of sealing the grain on the edge of the plywood, not a strength issue since a lot of that ply edge will be end grain anyway and about useless for glue strenght.
Now let's talk about the inny. Bulkhead 10 on Toto is an inny. (I suspect the trouble Dale had was that he made this one an outy the first try.) The basic dimensions of bulkhead 10 were taken 10' aft of the bow tip of the boat. That is the actual front face of the bulkhead, the face marked "Dimensions to Here". At that point the sides are sweepin inward 7 degrees as they go aft. This bulkhead is also 1/4" plywood with 3/4" sticks for a total of 1" thick. So the aft face of the bulkhead needs to be 1 X tan7=.12" smaller on each side edge than the front side edges.
Innys are a little easier to picture. You could make all the edges square to the basic dimensions and then run them through a saw set to the proper bevel to shave off the extra material. I used to do them that way and still do on occasion. The problem I have is that I use a bandsaw for this which doesn't care to cut straight. And a large bulkhead is a beast to run through the saw all at once. You could try a saber saw or circular saw set to the proper bevel if you think you are good enough at it to keep the blade just kissing the edge marked "Dimensions to Here". I' not.
So I've gone to making the inny bulkhead the same way as I make an outy. First I prebevel the framing sticks with a table saw. Then I cut the plywood panel to shape with no bevel, just a square cut. Then I glue and nail the sticks to the sides of the panel. If the bevel is severe I do try to line up the face of the bevel stick with the "Dimensions to Here" edge of the plywood. Then I will have a small triangle of plywood protruding from the beveled face. I can trim that off later. In the case of a small bevel, I don't do that. I just line up the stick with the back edge of the panel. When I assemble it to the sides there will be a little triangle to fill with glue again. And the panel will be slightly wider than what the lines call for. In the case of Toto's bulkhead 10 the error would be .25" X tan7 = .03". Nothing to worry about.
FROLIC2, CUDDY MULTI SKIFF, 20' X 5', 400 POUNDS EMPTY
The photos show the prototype Frolic2 built by Larry Martin of Coos Bay, Oregon. Larry built the boat quite quickly this past winter including sewing the sail to the instructions given in the plans. He reported sailing it for the first time on a ripping day with an occasional 2' wave. I always advise testing a new boat in mild weather, especially a new design, but Larry got away with it. Looking at his photos, the neat work, and simple efficient rigging suggests to me that Larry has been sailing small boats a long time.
Frolic2 has a small cabin, probably only for one to sleep in because the multichines that make the boat good in rough water also rob you of floor space. To say it another way, the nice big floor space of a flat bottomed sharpie is what pounds in rough water and makes you uncomfortable. But Frolic2 has a 6' long cockpit so someone could sleep there too. There is bench seating. The cabin top has a slot top down the center and you can stroll right through the cabin standing upright in good weather and out the front bulkhead to the beach. The mast is offset to one side so you will need not have to step around it. Phil Bolger showed us how to do this about 15 years ago and it works. But Larry went conventional with his boat, mounting the mast on centerline and decking in the front of the cabin. On a slot top cabin you use a simple snap on tarp to cover the slot in rain or cold or bugs.
Frolic2 was designed for rough water, long and lean, especially in the bow, and with multiple chines. She's really a takeoff of my Toto canoe in shape. Larry omitted the motor well you see in the lines, and the oarlocks too (The wind must blow just right all the time in Oregon?) but I intended this to be a multi skiff sort of boat with rowing and motoring abilities. You can't row a boat of this size in any wind or waves but in a calm you can travel far if you have patience. I didn't fool around with a gadget motor mount - I put the motor well right in the middle and offset the rudder instead of the other way around. This worked out very well on the high powered Petesboat. We'll see how it goes on a narrow boat because the second prototype is getting the blueprint well as you see in the photo below of the Colorado Frolic2 still being built. You need little power on a boat like this, 2 or 3 hp is more than enough.
The lug rig is for quick easy stowing, rowing, and towing. (The blueprint sail is actually the same size and shape as that of a Bolger Windsprint, a boat which weighs maybe a third as much as Frolic2 and is much narrower. But I think the Windsprint might be over sparred for its size and weight.) Larry reports the rig is about right for the boat, sailing fine with a reef in and three adults on a windy day. The lug sail can be closer winded reefed than when full, perhaps because the sail is then shorter and the yard better controlled (less sail twist). For that matter a sharpie sprit sail the same size as the lug might be smarter in rough water conditions if you can live with the long mast. Switching rigs won't be hard. The mast can be relocated almost anywhere in the slot top without altering the hull to any degree. You just need extra partner and step fittings.
Update, 2006. Jeff Blunk's Colorado Frolic2 eventually found its way to Illinois and then to our Rend Lake Messabout in the hands of Richard Harris. We had a chance to try it out and I was quite pleased. It was fast and powerful. At one point with three men on board, with Max at the tiller, I went forward to tweak the sail which took a couple of minutes with me staring up at the sail. That done I looked back and saw that we were really rolling along.
And Gary Blankenship's Frolic2 completed the Everglades 300 mile challenge with him reporting sailing for hours at 7 knots or more. Last count he completed five of the challenges with a 4th overall in 2007 and 7th in 2012. Here is Gary's Frolic2 on the launch pad just before the start. Note the row of fenders mounted on the cabin to be used as beach rollers but also as capsize protection since boats like this can swamp if the cabin is not well corked and there is weight forward.:
And then the actual race launch, that is Gary showing us his backside with crewman Chuck The Duck Leinweber:
I should add that the little mizzen is Gary's addition and is quite valuable on a long cruise, and by my experience usually a bother for a short daysail. Although Gary has never used a motor on his Frolic2 he still retains the well and saw no need to change the offset rudder.
Construction is with taped seams from eleven sheets of 1/4" plywood and two sheets of 1/2" plywood.
Plans for Frolic2 are $35.
Some of you may know that in addition to the one buck catalog which now contains 20 "done" boats, I offer another catalog of 20 unbuilt prototypes. The buck catalog has on its last page a list and brief description of the boats currently in the Catalog of Prototypes. That catalog also contains some articles that I wrote for Messing About In Boats and Boatbuilder magazines. The Catalog of Prototypes costs $3. The both together amount to 50 pages for $4, an offer you may have seen in Woodenboat ads. Payment must be in US funds. The banks here won't accept anything else. (I've got a little stash of foreign currency that I can admire but not spend.) I'm way too small for credit cards.
I think David Hahn's Out West Picara is the winner of the Picara race. Shown here on its first sail except there was no wind. Hopefully more later. (Not sure if a polytarp sail is suitable for a boat this heavy.
Here is a Musicbox2 out West.
This is Ted Arkey's Jukebox2 down in Sydney. Shown with the "ketchooner" rig, featuring his own polytarp sails, that is shown on the plans. Should have a sailing report soon.
And the Vole in New York is Garth Battista's of www.breakawaybooks.com, printer of my book and Max's old outboard book and many other fine sports books. Beautiful job! Garth is using a small lug rig for sail, not the sharpie sprit sail shown on the plans, so I will continue to carry the design as a prototype boat. But he has used it extensively on his Bahamas trip towed behind his Cormorant. Sort of like having a compact car towed behind an RV.
And a Deansbox seen in Texas:
Another prototype Twister is well along:
And the first D'arcy Bryn is taped and bottom painted. You can follow the builder's progress at http://moffitt1.wordpress.com/ ....
AN INDEX OF PAST ISSUES
THE WAY BACK ISSUES RETURN!
MANY THANKS TO CANADIAN READER GAETAN JETTE WHO NOT ONLY SAVED THEM FROM THE 1997 BEGINNING BUT ALSO PUT TOGETHER AN EXCELLENT INDEX PAGE TO SORT THEM OUT....
THE WAY BACK ISSUES
1apr13, Drawing Boats 5, RiverRunner
15apr13, Drawing Boats 6, Picara
1may13, Two Letters About Keels, Blobster
15may13, Drawing Boats 7, Roar2
1jun13, Drawing Boats 8, Polepunt
15jun13, Rend Lake 2013, Toto
1jul13, Drawing Boats 9, AF4 Grande
15jul13, Taped Seams, Mikesboat
1aug13, Plywood Butt Joints, Paulsboat
15aug13, Sink Weights, Cormorant
1sep13, Lugsail Rigging, Hapscut
15sep13, Sharpie Spritsail Rigging, Philsboat
1oct13, Modifying Boats 1, Larsboat
15oct13, Modifying Boats 2, Jonsboat
1nov13, Modifying Boats 3, Piccup Pram
15nov13, Sail Area Math, Caprice
1dec13, Stretched Stability, Ladybug
15dec13, Trailering, Sportdory
1jan14, Cartopping, OliveOyl
15jan14, Width/Stability, HC Skiff
1feb14, Hiking, Shanteuse
15feb14, Dory Stability, IMB
1mar14, Scram Capsize, Scrampram
Mother of All Boat Links
The Boatbuilding Community
Kilburn's Power Skiff
Bruce Builds Roar
Rich builds AF2
JB Builds AF4
JB Builds Sportdory
Puddle Duck Website
Brian builds Roar2
Herb builds AF3
Herb builds RB42
Barry Builds Toto
Table of Contents