Jim Michalak's Boat Designs
118 E Randall, Lebanon, IL 62254
A page of boat designs and essays.
(15March2012) This issue will continue an essay about underwater board shape, in particular it will try to explain the "why" behind it all. The 1April issue will continue the topic.
THE BOOK IS OUT!
BOATBUILDING FOR BEGINNERS (AND BEYOND)is out now, written by me and edited by Garth Battista of Breakaway Books. You might find it at your bookstore. If not check it out at the....
ON LINE CATALOG OF MY PLANS...
...which can now be found at Duckworks Magazine. You order with a shopping cart set up and pay with credit cards or by Paypal. Then Duckworks sends me an email about the order and then I send the plans right from me to you.
Gary Blankenship's veteran Frolic2 sits on the launchpad for the Everglades Challenge 300 again. Gary is 59 and his crew John Wright is 71. THESE GUYS ARE MY HEROS! They finished sixth overall, the first monohull sailboat! Conditions were terrible for this year's race with only 17 boats finishing of 60 starters. (Now, a word about that line of fenders on the cabintop. I think Gary uses them as beach rollers when needed but they also add emergency buoyancy up high. They may have saved the day in this race. Where many of the competitors capsized Gary said he just "nearly capsized".)
Underwater Board Shape 2
ASPECT RATIO AGAIN! ....
...is all about shape. In particular we will take a look at the overall shape of a sail or underwater board. Aspect ratio, let's call it AR, has always been a concern to aircraft designers all the way back to the Wright brothers who did a lot more than just fly the first airplane. They were also pretty good scientists, I think, and in the Air Force Museum I recall seeing a wind tunnel built by the Wrights, very state of the art back then.
Anyway, AR is defined as AR=bxb/S where "b" is the span of wing in aircraft terms and "S" is the total area of the wing. Look at this:
What this is supposed to show is two airplanes from a top view. They have the same wing area and if they had the same weight and wing cross section they should have the same stall speed and so forth. But they would fly totally different from each other. The plane with the long narrow wing might be a modern sail plane. High powered jets might have a short wide wing. So what's the deal with the shape?
I GOTTA TELL YOU...
...that aerodynamics seems at times to be like witchcraft, with correction factors piled on high to theories that never seem to explain everything. Luckily a hundred years of research has left us with many choices of correction factors. Hey! One day I'm sitting at the missile factory and the boss is agonizing over having to add little studs to his missile so it will fit a new launcher. "They will ruin the range with extra parasitic drag, everybody knows that," says the aero department. "But we gotta have them," says the boss. "We'll build it with studs and fly it and see what happens," he says. The test goes very well indeed, the studded missile outflying the nonstudded. "The studs acted like vortex generators and energized the boundary layer thus reducing drag, everybody knows that," says the same aero department. Well, they have lots of majic wands in aero but they know their aspect ratio effects. To start take a look at this:
This is an airplane viewed head on. The thing flies because the air pressure acting on the underside of the wing is higher than that on the top. But in real life the air near the tip will try to escape from the bottom to the top by flowing around the tip, being pushed by the difference in pressure there. It swirls from bottom to top as the plane flies forward making a vortex. You can see them under certain conditions as they cause swirling clouds to appear at the wingtip.
Now, this doesn't happen in wind tunnel testing of wing sections because the wing model usually goes across the tunnel so that air can't swirl around the end. That testing is supposed to be independent of "3D" effects so the wing section test data is reallty for a hypothetical wing of infinite span, no tip losses. So adjustments are made to calculate the effect of real life wingspan. The effect is I think mainly in increased drag and I don't recall ever seeing any wingspan related adjustment to maximum lift.
Great efforts have been made to reduce the swirls such as twisted wing tips, endplated wingtips and lately elaborate winglets on the tips.
But clearly a long narrow wing has less wingtip than a short wide wing.
NOW TO THE BOAT...
When a sailboat is close hauled, that is sailing close to the wind, both the sail and the boat's underwater board are acting as airfoils, the sail through the air and the board through the water. Here is an end view....
The wind pressure on the sail causes a vortex at the top and bottom of the sail, just like an airplane's wing held vertically. I've never checked for them in real life but I suppose you could with tufts or ribbons that will align to the air flow there. Or maybe a good excuse to start smoking cigarettes could be made in saying you hope to view the vortex at the bottom of the sail. Or if you are say an Englishman you might sail in fog a lot and actually see the vortex.
The sideforce on the underwater board is a reaction to the sideforce made by the sail in a close hauled sailboat. The board also acts like an airfoil and actually flies through the water (which is about 1000 times as dense as air). One difference here is that the board has no gap to the hull at the top. There can be no vortex there. Same with a rudder or leeboard which extends past the water's surface. So it has half of the usual vortex effect.
Hey! If you have a leeboard boat you can sometimes see the vortex at the end of the board! I've done it with Piccup Pram. Raise the board a bit to get the tip closer to the surface and effectively reducing the aspect ratio. Get the boat close hauled in such a way that you can peer over the side at the tip of the board. There it is! Looks like a white rope twisting off the end of the board.
Now, you ask, what if the sail also extended to the deck? Would that not eliminate one vortex. Yes and some sails have been made to do that. I think large headsails of racing boats in particular can be made this way. But they are deck sweepers and clearly are a big bother on the usual day sailer. I remember reading somewhere that the gap needed to prevent the vortex is quite small, say one tenth of the sail's width or less. The sail on my Bolger Birdwatcher might approach this. You can sort of get away with this on a Birdwatcher because you are always supposed to be in the cabin. But even here the decksweeper is a very dangerous thing. So a decksweeper sail is a feature I try to avoid.
So far I'd be tempted to say "So What!" The short wide wing has bigger tip vortices than the long narrow wing. But the aero guys point out that the swirl produces a "downwash" over the entire wing, not a good thing at all since the wing is supposed to be pushing us up. The aero guys simply add the downwash to the real wind like this:
So what we have here is that the pilot sees he is flying at say 10 degrees to his flight path. But the wing tip vortices are swirling the wind on the wings downward by say 5 degrees. So he is really flying at 5 degrees to the wind the wing is experiencing. That might not be a huge factor to a pilot who can correct by changing the aircraft's pitch and get the lift proper simply by finding the pitch that gives level flight. He might find that the real limitation here is that on final approach to the runway he is pitched so far upward that he can't see the runway! I suppose the Concorde airliners were the best example here. Short wide wings are great for supersonic flight, like say the Space Shuttle, but they produce a downflow such that the required angle of attack on landing resulted in the design of a folding nose to give pilot vision over the bow.
Now, according to the airfoil section data his wing might stall at say 15 degrees angle of attack. The plane might appear to have a flight path of 30 degrees in very slow flight but the airflow local to the wings is actually below the stall angle once you correct it for downwash. I am guessing at all these numbers but I hope you see how it works.
Let's contrast this with the sailplane with the wing aspect ratio of 25. His wing tips are tiny and so are his wing tip vortices and so is the resulting downflow on his wings. He is approaching 2 dimensional flow like the section tests in the wind tunnel.
Of course the glider pilot's idea of "level flight" is different from the Concorde's pilot. He is slowly gliding downward but the angle can be quite low, maybe 50 to 1 in a super glider (I'm guessing). I am going to guess again and say maybe his "cruising" speed is twice his landing speed, unlike the Concord which might cruise at ten times its landing speed. So the glider may not see downwash as a huge part of its life. He flies and lands flat. The downwash issue has been designed out when the long long high aspect ratio wing was designed in.
WHAT! MORE NUMBERS......
When the pilot tilts his plane upwards to correct for downwash a nasty thing happens. See below...
Same drawing as before but note that by adding pitch to account for the downwash the wing's force also tilts backward and creates an added drag component "induced" by the downwash. It is proportional to the aircraft's lift and to the downwash.
The aero expression for calculating the induced drag coefficient (to be added to the basic parasitic drag coefficient to calculate total drag) is fairly straight forward. Essentially it is just (Cl x Cl)/(3.14 x AR) where Cl is the lift coefficient and AR is the aspect ratio. And right off the bat you can see that in our very first example the short winged plane with AR=4 always has about six times as much induced drag as the long winged plane with AR=25.
Induced drag is at its worst when the lift coefficient is high such as when landing or high G maneuvers. It can become very high for short wing airplanes. It can overwhelm other types of drag at times. A low speed glide angle might be quite steep in the downward direction. Or if thrown into a high G turn the short winged pylon racing airplane will slow down a lot and lose his lead to the racer with the long narrow wing. But the Concord cruising at mach 3 is at a very low value of Cl and induced drag is of no concern then.
I suspect the close hauled sailor is always operating at a high value of Cl or at least at the best lift/drag ratio his sail can produce. And for the close hauled sailor that extra induced angle of attack comes right out of his sail's ability to point into the wind. We'll take a closer look at that next time.
FROLIC2, CUDDY MULTI SKIFF, 20' X 5', 400 POUNDS EMPTY
The photos show the prototype Frolic2 built by Larry Martin of Coos Bay, Oregon. Larry built the boat quite quickly this past winter including sewing the sail to the instructions given in the plans. He reported sailing it for the first time on a ripping day with an occasional 2' wave. I always advise testing a new boat in mild weather, especially a new design, but Larry got away with it. Looking at his photos, the neat work, and simple efficient rigging suggests to me that Larry has been sailing small boats a long time.
Frolic2 has a small cabin, probably only for one to sleep in because the multichines that make the boat good in rough water also rob you of floor space. To say it another way, the nice big floor space of a flat bottomed sharpie is what pounds in rough water and makes you uncomfortable. But Frolic2 has a 6' long cockpit so someone could sleep there too. There is bench seating. The cabin top has a slot top down the center and you can stroll right through the cabin standing upright in good weather and out the front bulkhead to the beach. The mast is offset to one side so you will need not have to step around it. Phil Bolger showed us how to do this about 15 years ago and it works. But Larry went conventional with his boat, mounting the mast on centerline and decking in the front of the cabin. On a slot top cabin you use a simple snap on tarp to cover the slot in rain or cold or bugs.
Frolic2 was designed for rough water, long and lean, especially in the bow, and with multiple chines. She's really a takeoff of my Toto canoe in shape. Larry omitted the motor well you see in the lines, and the oarlocks too (The wind must blow just right all the time in Oregon?) but I intended this to be a multi skiff sort of boat with rowing and motoring abilities. You can't row a boat of this size in any wind or waves but in a calm you can travel far if you have patience. I didn't fool around with a gadget motor mount - I put the motor well right in the middle and offset the rudder instead of the other way around. This worked out very well on the high powered Petesboat. We'll see how it goes on a narrow boat because the second prototype is getting the blueprint well as you see in the photo below of the Colorado Frolic2 still being built. You need little power on a boat like this, 2 or 3 hp is more than enough.
The lug rig is for quick easy stowing, rowing, and towing. (The blueprint sail is actually the same size and shape as that of a Bolger Windsprint, a boat which weighs maybe a third as much as Frolic2 and is much narrower. But I think the Windsprint might be over sparred for its size and weight.) Larry reports the rig is about right for the boat, sailing fine with a reef in and three adults on a windy day. The lug sail can be closer winded reefed than when full, perhaps because the sail is then shorter and the yard better controlled (less sail twist). For that matter a sharpie sprit sail the same size as the lug might be smarter in rough water conditions if you can live with the long mast. Switching rigs won't be hard. The mast can be relocated almost anywhere in the slot top without altering the hull to any degree. You just need extra partner and step fittings.
Update, 2006. Jeff Blunk's Colorado Frolic2 eventually found its way to Illinois and then to our Rend Lake Messabout in the hands of Richard Harris. We had a chance to try it out and I was quite pleased. It was fast and powerful. At one point with three men on board, with Max at the tiller, I went forward to tweak the sail which took a couple of minutes with me staring up at the sail. That done I looked back and saw that we were really rolling along.
And Gary Blankenship's Frolic2 completed the Everglades 300 mile challenge with him reporting sailing for hours at 7 knots or more. Last count he completed five of the challenges with a 4th overall in 2007 and 7th in 2012. Here is Gary's Frolic2:
Construction is with taped seams from eleven sheets of 1/4" plywood and two sheets of 1/2" plywood.
Plans for Frolic2 are $35.
Some of you may know that in addition to the one buck catalog which now contains 20 "done" boats, I offer another catalog of 20 unbuilt prototypes. The buck catalog has on its last page a list and brief description of the boats currently in the Catalog of Prototypes. That catalog also contains some articles that I wrote for Messing About In Boats and Boatbuilder magazines. The Catalog of Prototypes costs $3. The both together amount to 50 pages for $4, an offer you may have seen in Woodenboat ads. Payment must be in US funds. The banks here won't accept anything else. (I've got a little stash of foreign currency that I can admire but not spend.) I'm way too small for credit cards.
I think David Hahn's Out West Picara is the winner of the Picara race. Shown here on its first sail except there was no wind. Hopefully more later. (Not sure if a polytarp sail is suitable for a boat this heavy.
Here is a Musicbox2 out West.
This is Ted Arkey's Jukebox2 down in Sydney. Shown with the "ketchooner" rig, featuring his own polytarp sails, that is shown on the plans. Should have a sailing report soon.
And the Vole in New York is Garth Battista's of www.breakawaybooks.com, printer of my book and Max's old outboard book and many other fine sports books. Beautiful job! Garth is using a small lug rig for sail, not the sharpie sprit sail shown on the plans, so I will continue to carry the design as a prototype boat. But he has used it extensively on his Bahamas trip towed behind his Cormorant. Sort of like having a compact car towed behind an RV.
And a Deansbox seen in Texas:
The prototype Twister gets a test sail with three grown men, a big dog and and big motor with its lower unit down. Hmmmmm.....
And the first D'arcy Bryn is ready for taping. You can follow the builder's progress at http://moffitt1.wordpress.com/ ....
And the first Brucesboat is in the water for testing. A full report soon.
OK, so he found a major league goof in my plans on fitting the bilge panels. He did some cut and fit and did a great job of salvaging the work, but I have corrected the drawing for the aft end of the bilge panel (I drew it in upside down!!)
And a Hapscut goes together in Texas. He has scarfed some material on the stern to finish the boat with a built in motor well like Laguna. Good idea:
And here is a custom project going together so quickly that I am going to hold releasing prototype plans, just release "done" plans in a few weeks. He also already has a crew...
AN INDEX OF PAST ISSUES
THE WAY BACK ISSUE ARCHIVES
1apr11, Displacement, Marksbark
15apr11, Sharpie Sprit Sails, Toon2
1may11, Small Boat Rudders, Blobster
15may11, Sail Sizing1, Mayfly16
1jun11, Sail Sizing2, Ladybug
15jun11, Rend Lake 2011, Toto
1jul11, Trailers, Wooboto
15jul11, Bimini, Mikesboat
1aug11, Cartopping, Family Skiff
15aug11, Plywood Butt Joints, Cormorant
1sep11, Lumber Scarf Joints, Trilars
15sep11, Balanced Lug Jiffy Reef, Philsboat
1oct11, Boat Costs, Larsboat
15oct11, Sail Area Math, Jonsboat
1nov11, Sail Oklahoma 2011a, Piccup Pram
15nov11, Sail Oklahoma 2011b, Caprice
1dec11, Taped Seams, Trilars
15dec11, Bulkhead Bevels, Sportdory
1jan12, H14 Rig, Olive Oyl
15jan12, Knockdown Recovery 1, DarcyBryn
1feb12, Knockdown Recovery 2, Caroline
15feb12, Underwater Board Size, IMB
1mar12, Underwater Board Shape, Paddleplank
Mother of All Boat Links
The Boatbuilding Community
Kilburn's Power Skiff
Bruce Builds Roar
Rich builds AF2
JB Builds AF4
JB Builds Sportdory
Puddle Duck Website
Brian builds Roar2
Herb builds AF3
Herb builds RB42
Barry Builds Toto
Table of Contents